MV Power Cables 6 – 35 KV PVC and XLPE Insulated
MV Power Cables 6 – 35 KV PVC and XLPE Insulated
Commonly referred to as MV cables, medium voltage cable solutions include but aren’t limited to non-shielded and copper tape shielded type designs commonly found in many commercial and industrial applications.
MV Power Cables
Medium-voltage cables are mainly used to build weather-resistant networks and to improve the reliability of networks. The use of medium-voltage cables enables the transfer of power networks underground, which has proven to be a reliable method of avoiding any power failures caused by storms.
We offer a comprehensive range of Medium Voltage (MV) cables manufactured to various International Standards, British, European, including IEC 60502, BS6622. This British Standard sets out the specifications and required tests for single-core and three core armored cables with thermosetting insulation with a voltage rating ranging from 3.8/6.6kV up to 19/33kV. These cables are designed for a maximum operating temperature of 90oC for use in fixed installations including networks and industrial installations.
| MV Cable Layer | MV Cable Materials |
|---|---|
| Conductor | Copper or Aluminium – Class 1 solid, Class 2 stranded (circular, circular compacted, sectorial). Some flexible MV cables for dynamic equipment are also available. |
| Optional: Conductor Waterblocking | Swellable powders or swellable yarns in stranded interstices |
| Conductor Screen | Semi-Conductive Layer |
| Insulation | XLPE (Cross-linked Polyethylene) or EPR (Ethylene Propylene Rubber) |
| Insulation Screen | Semi-Conductive Layer |
| Optional: Waterblocking – Longitudinal | Swellable powders or tape |
| Metallic Screen | Copper Wires and/or Copper Tape (around individual cores) |
| Optional: Waterblocking – Longitudinal | Swellable Tape |
| Optional: Inner Sheath | Applied where Armour is also applied. PVC or LSZH compound |
| Optional: Armour | Single Core: Aluminium Wires / Tape Multi-Core: Galvanised Steel Wires / Tape (Wires can be circular or flat, tapes can be single or double layer flat or corrugated) |
| Optional: Waterblocking – Radial | Aluminium/PET Tape with the aluminum side tightly bonded to outer sheath |
| Outer Sheath | LDPE, MDPE (Low/Medium Density Polyethylene), PVC (Polyvinyl Chloride), LSZH (Low Smoke Zero Halogen). Additives to offer resistance to UV, oils & greases, water, flames, termites, and other environmental factors can be added as required. |
| MV Cable Standard | MV Standard Description |
|---|---|
| IEC 60502-2 | Cables with extruded insulation with voltage rating between 6kV and 30kV |
| BS6622 | Armoured cable with PVC outer sheathing and voltage rating from 3.3/6kV to 19/33kV |
| BS7835 | Armoured cable with LSZH outer sheathing and voltage rating from 3.3/6kV to 19/33kV |
| BS7870-4.10 | Single core cables for distribution utilities with extruded insulation up to and including 11kV and 33kV |
| HD620 | Cables with extruded insulation and voltage ratings 3.6/6 (7.2)kV to 20.8/36 (42)kV (often seen in conjunction with IEC60502-2) |
| DIN VDE 0276 Part 620 | Distribution cables of nominal voltages 3.6kV to 20.8/36kV |
| N | MV cable according to DIN VDE 0276 |
|---|---|
| A | Aluminium (Al) conductor |
| [blank] | Copper (Cu) conductor |
| 2X | Cross-linked polyethylene (XLPE) insulation |
| S | Screen of copper wires and copper tape, helically wound |
| SE | Screen of copper wires and copper tape over each core, helically wound |
| (F) | Longitudinal water tightness |
| (FL) | Longitudinal and transversal (Radial) water tightness |
| Y | Polyvinyl Chloride (PVC) sheath |
| 2Y | Polyethylene (PE) sheath |
| H | Low Smoke Zero Halogen (LSZH) sheath |
| General type | VDE type | Description | Application |
|---|---|---|---|
| CU/XLPE/PVC (AL/XLPE/PVC) | N2XSY N2XSEY (NA2XSY NA2XSEY) | Cu conductor(Al conductor)XLPE insulated PVC sheathed power cable | Laying indoors, in tunnel, fixed on the bracket, pipe and buried in the soil, the cable cannot bear external mechanical forces. |
| CU/XLPE/PE (AL/XLPE/PE) | N2XS2Y N2XSE2Y (NA2XS2Y NA2XSE2Y) | Cu conductor(Al conductor)XLPE insulated PE sheathed power cable | |
| CU/XLPE/STA/PVC (AL/XLPE/STA/PVC) | N2X**Y N2XSEBY (NA2X**Y NA2XSEBY) | Cu conductor(Al conductor)XLPE insulated double of steel-tape armored PVC sheathed power cable | For laying indoors, in tunnel, cable trench, or direct in ground, able to bear external mechanical forces, but unable to bear large pulling force. |
| CU/XLPE/STA/PE (AL/XLPE/STA/PE) | N2X**2Y N2XSEB2Y (NA2X**2Y NA2XSEB2Y) | Cu conductor(Al conductor)XLPE insulated double of steel-tape armored PE sheathed power cable | |
| CU/XLPE/ATA/PVC (AL/XLPE/ATA/PVC) | N2X**Y N2XSEBY (NA2X**Y NA2XSEBY) | Cu conductor(Al conductor)XLPE insulated double of aluminium-tape armored PVC sheathed power cable | |
| CU/XLPE/SWA/PVC (AL/XLPE/SWA/PVC) | N2XSRY N2XSERY (NA2XSRY NA2XSERY) | Cu conductor(Al conductor)XLPE insulated steel-wire armored PVC sheathed power cable | For laying indoors, in tunnel, cable trench, well or direct in ground, able to bear external mechanical forces and certain pulling force |
| CU/XLPE/SWA/PE (AL/XLPE/SWA/PE) | N2XSR2Y N2XSER2Y (NA2XSR2Y NA2XSER2Y) | Cu conductor(Al conductor)XLPE insulated steel-wire armored PE sheathed power cable | |
| CU/XLPE/AWA/PVC (AL/XLPE/AWA/PVC) | N2XSRY N2XSERY (NA2XSRY NA2XSERY) | Cu conductor(Al conductor)XLPE insulated aluminium-wire armored PE sheathed power cable |
| No.of cores | 3.6/6(7.2) | 6/6(7.2) 6/10(12.0) | 8.7/10(12) 8.7/15(17.5) | 12/20(24.0) | 18/30(36.0) | 21/35(40.5) | 26/35(40.5) |
|---|---|---|---|---|---|---|---|
| 1 | 25-630 | 25-630 | 25-630 | 25-630 | 25-630 | 50-630 | 50-630 |
| 25-630 | 25-630 | 25-630 | 25-630 | 25-630 | 50-630 | 50-630 | |
| 25-630 | 25-630 | 25-630 | 25-630 | 25-630 | 50-630 | 50-630 | |
| 25-630 | 25-630 | 25-630 | 25-630 | 25-630 | 50-630 | 50-630 | |
| 25-630 | 25-630 | 25-630 | 25-630 | 25-630 | 50-630 | 50-630 | |
| 25-630 | 25-630 | 25-630 | 25-630 | 25-630 | 50-630 | 50-630 | |
| 3 | 16-630 | 16-630 | 16-630 | 16-630 | 16-630 | 50-400 | 50-400 |
| 16-630 | 16-630 | 16-630 | 16-630 | 16-630 | 50-400 | 50-400 | |
| 16-630 | 16-630 | 16-630 | 16-630 | 16-630 | 50-400 | 50-400 | |
| 16-630 | 16-630 | 16-630 | 16-630 | 16-630 | 50-400 | 50-400 | |
| 16-630 | 16-630 | 16-630 | 16-630 | 16-630 | 50-400 | 50-400 | |
| 16-630 | 16-630 | 16-630 | 16-630 | 16-630 | 50-400 | 50-400 |
| Specification mm2 | Outer diameter mm | Approx. outer diameter of cable mm | Approx. weight of cable kg/km | Max. D.C. resistance of conductor at 20℃ Ω/km | ||
|---|---|---|---|---|---|---|
| Cu | Al | Cu | Al | |||
| 1×25 | 6 | 20 | 604.7 | 450.1 | 0.727 | 1.2 |
| 1×35 | 7 | 21 | 721.2 | 504.7 | 0.524 | 0.868 |
| 1×50 | 8.4 | 22.4 | 893.2 | 583.9 | 0.387 | 0.641 |
| 1×70 | 10 | 24 | 1115.2 | 682.1 | 0.268 | 0.443 |
| 1×95 | 11.5 | 25.5 | 1378.8 | 791.1 | 0.193 | 0.32 |
| 1×120 | 13 | 27 | 1643.1 | 900.7 | 0.153 | 0.253 |
| 1×150 | 14.5 | 28.6 | 1957.6 | 1029.5 | 0.124 | 0.206 |
| 1×185 | 16.2 | 30.4 | 2323.3 | 1178.7 | 0.0991 | 0.164 |
| 1×240 | 18.4 | 32.7 | 2885.5 | 1400.6 | 0.0754 | 0.125 |
| 1×300 | 20.5 | 35 | 3489.8 | 1633.7 | 0.0601 | 0.1 |
| 1×400 | 23.5 | 38.2 | 4483.8 | 2009 | 0.047 | 0.0778 |
| 1×500 | 26.5 | 41.4 | 5477.7 | 2384.2 | 0.0366 | 0.0605 |
| 1×630 | 30 | 45.1 | 6759.4 | 2861.6 | 0.0283 | 0.0469 |
| Specification mm2 | Outer diameter mm | Approx. outer diameter of cable mm | Approx. weight of cable kg/km | Max. D.C. resistance of conductor at 20℃ Ω/km | ||
|---|---|---|---|---|---|---|
| Cu | Al | Cu | Al | |||
| 3×25 | 6 | 40.2 | 1904.8 | 1438.4 | 0.727 | 1.2 |
| 3×35 | 7 | 42.6 | 2304.5 | 1651.6 | 0.524 | 0.868 |
| 3×50 | 8.4 | 45.8 | 2884.5 | 1951.8 | 0.387 | 0.641 |
| 3×70 | 10 | 49.5 | 3619.7 | 2313.9 | 0.268 | 0.443 |
| 3×95 | 11.5 | 52.9 | 4490.7 | 2718.6 | 0.193 | 0.32 |
| 3×120 | 13 | 56.4 | 5382.6 | 3144.1 | 0.153 | 0.253 |
| 3×150 | 14.5 | 59.8 | 6381.6 | 3583.5 | 0.124 | 0.206 |
| 3×185 | 16.2 | 63.7 | 7570.5 | 4119.5 | 0.0991 | 0.164 |
| 3×240 | 18.4 | 68.8 | 9341.8 | 4864.9 | 0.0754 | 0.125 |
| 3×300 | 20.5 | 73.6 | 11270.6 | 5674.5 | 0.0601 | 0.1 |
| 3×400 | 23.5 | 80.5 | 14378.7 | 6917.1 | 0.047 | 0.0778 |
| 3×500 | 26.5 | 87.5 | 17555.6 | 8404.5 | 0.0366 | 0.0605 |













